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CASE STUDIES

Case Studies

Image Part (Material) Description Category
Micro Bobbins
(POM)

Part Weight 0.00015g

0.0035" Wall Thick Tube
(PE)

Mold Trial by Matrix Tooling

Resorbable Tube
(PLA)

Bio-Resorbable 0.0118" wall-thickness

Micro Lens Arrays
(COP)

0.8mm Aspherical Lens Molding

Narrow-pitch Connector
(LCP)

60mm/sec Filling Speed

Micro Washer
(PA9T)

Total Shot Size 0.057cc

Housing
(Implantable TPU)

0.5mm/sec low speed filling

Thin-Wall Part
(PEEK)

PEEK 0.3mm x 15mm

PPS Housing
(PPS)

45% Outgas Reduction

Connector
(PBT)

Small Runner System (Ratio 16%)

Connector
(PBT)

Minimum Machine Difference

Fluid Nozzle
(PBT)

Remove void by fine-tuning holding

Thin-Wall Case
(PPS GF40)

PPS 0.010" x 3.0" length

3.2" Light Guide
(Polycarbonate)

0.285mm thin-wall using compression specification

Optic Lens
(COP)

High Resolution Speed/Pressure Control

Cell Phone Body
(PPA GF55)

Less Gas (1/2 Sulfur)

SD Card
(Polycarbonate)

1500mm/sec for 0.17mm Wall Thickness

Pick-up Lens Holder
(PPS GF65)

Wear Resistance - 1/8 reduction Cost

Silicone Ear Plug
(LSR)

Intentional 95% Short Shot Consistency Data

Duck Bill Valve
(LSR)

Flash Free Cold-Deck Molding

Medical Port
(LSR)

Low Speed / Pressure Molding

Hard Silicone Lens
(Silicone Optical Resin)

Ideal Equipment by "Dow Corning" Bulletin

MIM316L
(316L Stainless Steel)

No Minimum Cushion Variation over 3000 shots

Capillary
(Ceramic AL203)

Precison CIM - 0.025mm ID