Sodick Success Story
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Plustech Accudyn Case Study | Engineering Simulation Performance & Workflow Optimization
Accudyn Products, Inc. expanded its global footprint with a new Costa Rica operation and needed the same precision, repeatability, and confidence it had built with Sodick equipment in Erie, Pennsylvania.
“We received a building in November and met customer demand in December—an incredible feat made possible by Sodick's complete value proposition.”
— Ted Bly, President, Accudyn
OVERVIEW
As Accudyn Products, Inc. expanded into Costa Rica, maintaining the highest standards of precision for medical component production was critical.
Building on a proven history with Sodick equipment, Accudyn put their trust in Plustech to equip the new facility and support a smooth, reliable launch from day one.
The Challenge
From Pennsylvania to Costa Rica. After years of success at its U.S. headquarters in Erie, PA, Accudyn needed to bring that same level of precision and consistency into a new team, process, and production environment on an accelerated timeline.
With production quality directly tied to end-use performance, repeatability and reliability were non-negotiable.
Key Priorities for Accudyn
Maintaining tight tolerances required for medical components
Ensuring process consistency across a new operation
Minimizing variability during startup and validation
Establishing a scalable foundation for future growth
The Solution
Given their prior success with Sodick equipment, Accudyn again turned to Plustech as a trusted partner to support this expansion
They selected Sodick injection molding machines featuring V-LINE® two-stage technology, well-suited for high-precision, medical-grade applications. This combination of proven technology and on-the-ground partnership allowed Accudyn to establish a controlled, high-performance production environment from the outset.
The Results
By standardizing on Sodick technology and leveraging Plustech's support, Accudyn successfully launched its Costa Rica operation with speed and confidence:
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Consistent, high-precision output aligned with medical manufacturing requirements
Consistent, high-precision output aligned with medical manufacturing requirements
Accelerated production ramp-up, meeting customer demand within weeks
Repeatable performance across machines and processes
Strong operational foundation for future scaling
Consistent material viscosity
Stable, repeatable processing
Precise shot control
The Upshot
For Accudyn, expanding into Costa Rica required more than installing new equipment. It required replicating a standard of precision essential to medical manufacturing.
By partnering with Plustech and building on their success with Sodick technology, Accudyn launched with a high degree of control, speed, and confidence. The story underscores the value of combining advanced injection molding technology with a partner who can support implementation, startup, and long-term performance.
Launch Support
Plustech support team on site in Costa Rica during the go-live event.
Hands-on technical support helped ensure a seamless transition into production.
Accudyn leadership and partners mark the opening of the new Costa Rica operation.
Sodick V-LINE technology supports stable, repeatable processing.
Story Details
Customer:
Accudyn Products, Inc.
Location:
Costa Rica expansion from Erie, PA headquarters
Application:
Medical component injection molding
Technology:
Sodick V-LINE® two-stage injection molding
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